Condenser Tubes Manufacturer & Supplier — SS, Duplex, Cupro-Nickel & Titanium Heat Exchanger Tubing

Precision-drawn condenser tubes in 12+ alloy grades, 12.70 mm to 38.10 mm OD, in lengths up to 20 metres — 100% eddy-current tested and dispatched with EN 10204 3.1 certification.

ISO 9001:2015 quality-managed supply chain ASTM / ASME SA / EN / JIS compliant material 100% NDT — eddy current + hydrostatic on every tube Exported to 40+ countries across the Gulf, Europe, Africa & the Americas Ready stock in 304L, 316L, 2205 & 90/10 Cu-Ni for 48-hour dispatch
Condenser Tubes

Condenser Tubes Engineered for the Toughest Heat-Transfer Duty

A condenser tube is the working heart of every surface condenser, chiller and shell-and-tube heat exchanger — a thin-walled, precision-drawn metallic tube that carries cooling water while process vapour condenses across its outer surface. Because the tube wall is the only barrier between two fluids at different pressures and temperatures, its metallurgy, wall uniformity and internal finish decide the thermal efficiency, uptime and safe life of the entire unit. At Metinox Overseas, we manufacture and supply condenser tubes in stainless steel, duplex and super duplex, cupro-nickel, titanium and nickel alloys, in outside diameters from 12.70 mm to 38.10 mm and wall thicknesses from 22 BWG through 7 BWG. Every tube is drawn to close OD and wall tolerance, bright annealed or pickled to a clean, low-fouling bore, and 100% eddy-current tested before it leaves the mill. Whether you are re-tubing a 660 MW thermal power plant condenser, building a seawater desalination train or specifying a pharma-grade chiller bundle, we supply mill-certified tubing with full traceability, tested chemistry and on-time global dispatch.

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Product Overview

What We Manufacture & Supply

Metinox Overseas is an integrated manufacturer, stockist and exporter of condenser and heat exchanger tubing. Our range covers seamless and welded construction, straight lengths and U-bends, plain bore and low-fin enhanced surfaces — supplied cut-to-length, deburred, end-capped and bundle-packed for direct entry into your tube sheet.

Product Line Typical Standard Common Grades Best-Fit Service

Stainless steel condenser tubes (seamless)

ASTM A213 / ASME SA-213

TP304, 304L, 316/316L, 321, 347

Freshwater, steam, chemical process

Stainless steel condenser tubes (welded)

ASTM A249 / A688

TP304L, TP316L, TP321

Feedwater heaters, large-volume bundles

Instrumentation & small-bore tubing

ASTM A269 / A213 BA

304L, 316L bright annealed

Chillers, analyser coolers

Duplex & super duplex condenser tubes

ASTM A789 / A790

S31803/S32205, S32750, S32760

Brackish water, high chloride, offshore

Cupro-nickel condenser tubes

ASTM B111 / B466

C70600 (90/10), C71500 (70/30)

Seawater, marine, shipbuilding

Titanium condenser tubes

ASTM B338 / B861

Gr.1, Gr.2, Gr.7, Gr.12

Desalination, polluted seawater, MSF/MED

Nickel alloy condenser tubes

ASTM B163 / B622 / B516

Alloy 600, 625, 825, C-276/C-22

Acid service, flue gas, nuclear

Admiralty brass & copper alloys

ASTM B111

C44300, C68700, C60800

Legacy power-plant condensers

Features & Benefits

Why Engineers Specify Metinox Condenser Tubes

Feature Direct Benefit to Your Plant

Tight OD tolerance of ±0.05 mm and wall ±10%

Uniform tube-to-tubesheet expansion, no over-rolling, leak-free joints

Bright annealed / pickled internal bore, Ra ≤ 0.8 µm on request

Lower fouling factor, higher heat-transfer coefficient, longer cleaning cycles

100% eddy-current testing on every tube

Pinhole and lamination defects caught at source — no in-service tube leaks

Full solution-annealing with controlled cooling

Restores corrosion resistance, eliminates sensitisation in the HAZ

Continuous lengths up to 20 m (65.6 ft)

Fewer joints in long condensers, reduced installation labour and leak paths

Grade options from 304L to Titanium Gr.2

One vendor for freshwater, brackish and full seawater duty

Heat-number traceability with EN 10204 3.1 / 3.2 MTC

Straightforward third-party inspection and audit clearance

U-bend forming with post-bend stress relief

Bends supplied ready for insertion without cracking risk at the apex

Technical Specifications

Condenser Tube Specification & Testing Matrix

Standard Material Covered Construction Mandatory Testing

ASTM A213 / SA-213

Austenitic stainless steels

Seamless

100% eddy current or hydrostatic, flare, flatten

ASTM A249 / SA-249

Austenitic stainless steels

Welded, annealed

100% ET, weld integrity, reverse flatten

ASTM A269

Stainless steel general service

Seamless & welded

Hydro or ET, hardness, flare

ASTM A688

Austenitic SS feedwater heater tubes

Welded

100% ET, ultrasonic, IGC

ASTM A789

Duplex UNS S31803 / S32205 / S32750 / S32760

Seamless & welded

100% ET, ferrite count, corrosion (G48)

ASTM B111

Copper & copper-alloy condenser tubes

Seamless

Eddy current, hydro, expansion test

ASTM B338

Titanium Gr.1, 2, 7, 12

Seamless & welded

100% ET, flattening, flare

ASTM B163 / B516

Nickel & Alloy 600 heat exchanger tubes

Seamless / welded & redrawn

ET Class 1, ET + pressure Class 2

ASTM B622 / B626

Hastelloy C-276, C-22, B-2

Seamless / welded

100% ET, hydrostatic, chemistry PMI

All Metinox condenser tubes can be dual-certified to the equivalent ASME SA specification for ASME Section VIII Div.1 and Section I code work.

Chemical Composition — Key Stainless Grades (% max unless a range)

Grade C Mn P S Si Cr Ni Mo Others

TP304

0.08

2.00

0.045

0.030

0.75

18.0–20.0

8.0–11.0

TP304L

0.035

2.00

0.045

0.030

0.75

18.0–20.0

8.0–13.0

TP316

0.08

2.00

0.045

0.030

0.75

16.0–18.0

11.0–14.0

2.0–3.0

TP316L

0.035

2.00

0.045

0.030

0.75

16.0–18.0

10.0–14.0

2.0–3.0

TP321

0.08

2.00

0.045

0.030

0.75

17.0–19.0

9.0–12.0

Ti 5×C min

TP347

0.08

2.00

0.045

0.030

0.75

17.0–19.0

9.0–13.0

Nb 10×C min

S32205

0.030

2.00

0.030

0.020

1.00

22.0–23.0

4.5–6.5

3.0–3.5

N 0.14–0.20

S32750

0.030

1.20

0.035

0.020

0.80

24.0–26.0

6.0–8.0

3.0–5.0

N 0.24–0.32

Mechanical Properties — ASTM A213 / ASME SA-213

Grade Max Design Temp (°C / °F) Yield Strength min (MPa) Tensile Strength min (MPa) Elongation min (%) Hardness max (HRB)

TP304H

590 / 1095

205

515

35

90

TP310H

590 / 1095

205

515

35

90

TP316H

610 / 1130

205

515

35

90

TP321H

600 / 1110

205

515

35

90

TP347 / 347H

610 / 1130

205

515

35

90

TP347HFG

650 / 1200

205

550

35

90

S30432 (Super 304H)

650 / 1200

235

590

35

95

TP310HCbN (HR3C)

670 / 1240

295

655

30

100

Condenser Tube Size & Wall Thickness Range

Outside Diameter Typical Wall Thickness Equivalent BWG Standard Length

12.70 mm (1/2")

0.60 – 1.24 mm

23 – 18

Up to 20 m (65.62 ft)

15.88 mm (5/8")

0.71 – 1.65 mm

22 – 16

Up to 20 m (65.62 ft)

19.05 mm (3/4")

0.89 – 2.11 mm

20 – 14

Up to 20 m (65.62 ft)

22.22 mm (7/8")

1.24 – 2.41 mm

18 – 13

Up to 20 m (65.62 ft)

25.40 mm (1")

1.24 – 2.77 mm

18 – 12

Up to 20 m (65.62 ft)

31.75 mm (1-1/4")

1.65 – 3.40 mm

16 – 10

Up to 20 m (65.62 ft)

38.10 mm (1-1/2")

1.65 – 3.40 mm

16 – 10

Up to 20 m (65.62 ft)

3/4" × 18 BWG and 1" × 18 BWG are the two most commonly re-ordered condenser tube sizes worldwide — both are held in ready stock in 304L, 316L and 90/10 Cu-Ni.

BWG Gauge to Wall Thickness Conversion Chart

BWG Gauge Nominal Wall (inch) Nominal Wall (mm) Accepted Range (inch)

7

0.180

4.57

0.175 – 0.185

8

0.165

4.19

0.157 – 0.167

9

0.148

3.76

0.140 – 0.150

10

0.134

3.40

0.126 – 0.136

11

0.120

3.05

0.112 – 0.122

12

0.109

2.77

0.101 – 0.111

13

0.095

2.41

0.087 – 0.097

14

0.083

2.11

0.075 – 0.085

15

0.072

1.83

0.066 – 0.074

16

0.065

1.65

0.060 – 0.065

17

0.058

1.47

0.053 – 0.058

18

0.049

1.24

0.044 – 0.049

19

0.042

1.07

0.038 – 0.042

20

0.035

0.89

0.031 – 0.035

22

0.028

0.71

0.025 – 0.029

Dimensional Tolerances We Hold

Parameter Metinox Tolerance Reference

Outside diameter

+0.13 / −0.00 mm (+0.005" / −0.000")

ASTM A213 Table 3

Wall thickness

±10% of nominal

ASTM A213 / A249

Length (cut to length)

+3.0 / −0.0 mm

Mill standard

Straightness

≤ 1 mm per 1000 mm

Mill standard

Hardness

≤ 80 HRB (annealed austenitic)

ASTM A213

Surface roughness (BA bore)

Ra ≤ 0.8 µm on request

ASME BPE reference

Ovality

≤ 1% of OD

Mill standard

Indicative Pressure Capability — Thin-Wall Condenser Tubing

Working pressure below is calculated on the Barlow relationship at 25% of theoretical burst, using 30,000 psi minimum yield and 75,000 psi minimum tensile — the standard basis for annealed austenitic condenser tubing. Always confirm against your design code (ASME Section VIII Div.1 UG-27 or TEMA) before release.

OD (in) Wall (in) Theoretical Burst (psi) Working Pressure (psi) Collapse Pressure (psi)

0.500

0.035

12,209

3,052

3,906

0.500

0.049

18,284

4,571

5,304

0.500

0.065

26,351

6,588

6,786

0.625

0.035

9,459

2,365

3,172

0.625

0.049

13,947

3,487

4,335

0.625

0.065

19,697

4,924

5,591

0.750

0.049

11,273

2,818

3,664

0.750

0.065

15,726

3,931

4,749

0.750

0.083

21,318

5,330

5,905

0.875

0.065

13,087

3,272

4,126

0.875

0.083

17,560

4,390

5,152

1.000

0.065

11,207

2,802

3,647

1.000

0.083

14,928

3,732

4,567

1.000

0.109

20,908

5,227

5,827

1.250

0.049

6,380

1,595

2,260

Values are indicative at ambient temperature. Derate for design temperature using the allowable stress table of your governing code.

Material Selection & Comparison

Which Condenser Tube Material Should You Specify?

Material choice is driven almost entirely by cooling-water chemistry, water velocity and the consequence of a tube leak. The table below is the shortlist our metallurgists work from on live enquiries — read our detailed comparisons of duplex vs super duplex, SS 304 vs SS 316 and Inconel vs Hastelloy before you finalise the grade.

Material PREN / Corrosion Rating Cooling Water Suitability Rel. Thermal Conductivity Watch-Outs Rel. Cost

SS 304 / 304L

~19

Clean fresh water, closed loop

Moderate

Chloride pitting above ~200 ppm Cl⁻

Low

SS 316 / 316L

~25

Fresh & lightly brackish water

Moderate

Not for open seawater

Low-Mid

Duplex 2205

~35

Brackish, cooling-tower blowdown

Moderate

Avoid above 300°C service

Mid

Super Duplex 2507

~42

Seawater at controlled velocity

Moderate

Cost, welding control

High

90/10 Cupro-Nickel

Excellent in seawater

Clean seawater, marine

High

Erosion above ~2.5 m/s; sulphide sensitive

Mid

70/30 Cupro-Nickel

Superior to 90/10

Higher-velocity seawater

High

Ammonia stress cracking

Mid-High

Titanium Gr.2

Immune to chlorides

Polluted & warm seawater, MSF/MED

Lower

Thin walls needed; galvanic pairing

High

Alloy 625 / C-276

Outstanding

Acidic, flue-gas, chemically upset

Lower

Cost

Very High

Seamless vs Welded Condenser Tubes

Criterion Seamless (A213 / B111) Welded (A249 / A688)

Construction

Extruded and cold-drawn from a solid billet

Formed from strip and autogenously TIG welded

Wall uniformity

Slightly more variation, no weld line

Very consistent wall from rolled strip

Available lengths

Typically shorter maximum lengths

Longer continuous lengths achievable

Cost per metre

Higher

Typically 10–25% lower

Code acceptance

Accepted everywhere

Accepted with joint efficiency factor per code

Best for

High pressure, critical, cyclic duty — see seamless construction

Large bundles and feedwater heaters — see welded construction

Not sure which construction your code allows? Our engineering note on seamless vs welded stainless steel pipe explains joint efficiency factors, cost differences and where each is accepted.

Manufacturing Process & Quality Control

From Melt to Bundle — How Every Metinox Condenser Tube Is Made

  1. Raw material qualification — Hollow or strip is accepted only against a mill test certificate, then re-verified in house by optical emission spectrometry and PMI before it enters the draw bench.
  2. Cold drawing / pilgering — Multi-pass cold reduction on plug and mandrel benches brings the tube to final OD and wall while refining grain structure and delivering a smooth internal bore.
  3. Solution annealing — Continuous bright annealing under a hydrogen atmosphere (or pickled annealing for heavier walls) redissolves carbides, restores full corrosion resistance and produces a scale-free bore.
  4. Straightening & sizing — Multi-roll straightening holds bow within 1 mm/m so tubes slide cleanly through the baffles of a long bundle.
  5. Non-destructive testing — 100% eddy-current examination to the acceptance class of the governing ASTM standard, backed by hydrostatic or air-underwater testing, and ultrasonic testing where the specification calls for it.
  6. Mechanical & corrosion testing — Flattening, flaring, reverse-bend, hardness, tensile and elongation, plus IGC testing to ASTM A262 Practice E or G48 pitting tests for duplex grades.
  7. Dimensional inspection — Laser OD gauging and ultrasonic wall mapping on a sampling plan, with full-length gauging for critical orders.
  8. Finishing, marking & packing — Deburring, degreasing, end capping, hard stamp or ink-jet marking with heat number, then bundling in wooden crates with corner protection for sea freight.

Testing & Documentation Supplied as Standard

  • Eddy current test report (100% of tubes) — see our full quality policy and sourcing abilities
  • Hydrostatic or pneumatic-underwater test report
  • Chemical analysis with heat-number traceability
  • Mechanical property report — tensile, yield, elongation, hardness
  • Intergranular corrosion test (ASTM A262 Practice A / E / G48 as applicable)
  • Flattening, flaring and reverse-flattening test results
  • Dimensional and visual inspection report
  • EN 10204 Type 3.1 mill certificate as standard; Type 3.2 with TPI (LRS, BV, SGS, DNV, TÜV, IRS) on request
  • Positive Material Identification (PMI) report on request

Applications & Industries Served

Industry Where Our Condenser Tubes Are Used Typical Grades

Thermal & combined-cycle power

Surface condensers, feedwater heaters, gland steam condensers

TP304L, S32205, Titanium Gr.2

Nuclear power

Turbine condensers, auxiliary coolers

Titanium Gr.2, S32750, Alloy 600

Oil & gas / refineries

Overhead condensers, air coolers, reboilers

TP316L, S31803, Alloy 825

Petrochemical & fertiliser

Ammonia and urea plant condensers, chillers

TP321, TP347, Alloy 20

Seawater desalination (MSF / MED / RO)

Brine heaters, heat-recovery condensers

Titanium Gr.2, 70/30 Cu-Ni, S32760

Marine & offshore

Main and auxiliary condensers, coolers

C70600, C71500, Titanium

Chemical processing

Reflux condensers, vent condensers, evaporators

TP316L, C-276, Alloy 625

HVAC & commercial refrigeration

Chiller condensers and evaporators

TP304L, TP316L, Cu-Ni

Sugar, food, pharma & distillery

Evaporator and vapour condensers

TP304L, TP316L BA finish

Pulp, paper & desalinated utilities

Digester and blow-heat condensers

S32205, TP316L

Advantages of Metinox Condenser Tubes

  • Higher plant efficiency — clean, low-roughness bores keep the fouling factor low and the heat-transfer coefficient high, protecting condenser vacuum and turbine heat rate.
  • Fewer unplanned outages — 100% eddy-current inspection removes the pinhole defects that cause condensate contamination and forced shutdowns.
  • Correct alloy the first time — our metallurgists match tube material to your water analysis, velocity and chloride level rather than defaulting to the cheapest grade.
  • Long-length supply — tubes up to 20 m reduce intermediate joints, cutting installation hours and leak paths in large bundles.
  • Audit-ready documentation — heat-wise traceability and EN 10204 3.1/3.2 certification clear third-party inspection without back-and-forth.
  • Custom fabrication — U-bends, cut lengths, low-fin surfaces, coiled tubing, tube-to-tubesheet trial fits and pre-insertion cleaning.
  • Reliable global logistics — export-grade sea-worthy packing and consolidated shipments to the Gulf, Europe, Africa, South-East Asia and the Americas.
  • Retubing support — we supply against legacy drawings and obsolete grades, matching original OD/BWG so existing tube sheets need no modification.

Condenser Tube Failure: What We Help You Design Out

Failure Mode Root Cause Metinox Countermeasure

Erosion–corrosion at inlet ends

Water velocity above alloy limit, entrained solids

Correct alloy selection, inlet ferrules, heavier inlet-end wall

Chloride stress corrosion cracking

Austenitic grade in high-chloride water

Move to duplex, super duplex or titanium

Ammonia grooving

NH₃ carryover attacking copper alloys

Switch to stainless or titanium in the air-removal zone

Under-deposit / crevice corrosion

Biofouling, low-flow periods

Smooth BA bore, higher PREN alloy, cleaning regime advice

Sensitisation and weld decay

Poor annealing after welding

Full solution anneal + IGC testing on every heat

Tube-end cracking after expansion

Excess hardness, over-rolling

Hardness capped at 80 HRB, controlled tube-end anneal

Certifications, Standards & Approvals

  • ISO 9001:2015 quality management system — view our certificates and quality policy
  • Material to ASTM, ASME Section II Part A/B (SA/SB), EN, DIN, JIS, BS and GOST equivalents
  • EN 10204 Type 3.1 mill test certificates as standard; Type 3.2 with third-party endorsement on request
  • PED 2014/68/EU and AD 2000-W0 documentation available for European projects
  • NACE MR0175 / ISO 15156 compliance for sour service applications
  • Supply experience against ADNOC, SABIC, KNPC and KOC approved specifications, plus Saudi Aramco, NTPC, BHEL and EIL requirements
  • Third-party inspection welcomed — Lloyd's Register, Bureau Veritas, SGS, DNV, TÜV, Intertek, IRS

Global Supply & Delivery

Metinox Overseas ships condenser tubes from Mumbai, India to more than 40 countries. Regularly served markets include the United Arab Emirates, Saudi Arabia, Qatar, Oman, Kuwait, Bahrain, Iraq, Egypt, South Africa, Nigeria, Kenya, Singapore, Malaysia, Indonesia, Vietnam, South Korea, Japan, Australia, the United Kingdom, Italy, Germany, Netherlands, Spain, Turkey, the United States, Canada, Mexico, Brazil and Argentina.

Domestic dispatch covers Mumbai, Navi Mumbai, Pune, Ahmedabad, Vadodara, Surat, Jamnagar, Chennai, Coimbatore, Bengaluru, Hyderabad, Visakhapatnam, Kolkata, Bhubaneswar, Delhi NCR, Ghaziabad, Kanpur, Nagpur, Indore, Bhopal, Raipur, Ranchi, Jamshedpur, Rourkela, Ludhiana, Chandigarh, Kochi, Trichy and Haldia.

Packing: Full details on our packing and dispatch page. Tubes are bundled in polythene sleeves, strapped, end-capped and loaded into fumigated wooden crates or steel-framed cradles with VCI protection for long sea transits.

Frequently Asked Questions

A condenser tube carries cooling fluid through a shell-and-tube condenser or heat exchanger so that vapour on the shell side gives up its latent heat and condenses back into liquid. It is the physical heat-transfer surface of the unit, used in power plant surface condensers, refinery overhead condensers, chillers, desalination trains and marine coolers.

It depends on cooling-water chemistry. Clean fresh water suits SS 304L or 316L; brackish water suits duplex 2205; clean seawater suits 90/10 cupro-nickel; polluted or warm seawater suits titanium Grade 2; and chemically aggressive or acidic condensate suits Alloy 625 or Hastelloy C-276. Chloride content, velocity and biofouling risk are the three deciding factors.

19.05 mm (3/4 inch) OD × 18 BWG and 25.40 mm (1 inch) OD × 18 BWG are the two most widely used sizes globally. Metinox supplies 12.70 mm to 38.10 mm OD in walls from 22 BWG to 7 BWG, in lengths up to 20 metres.

They are made to the same standards and often the same dimensions. A heat exchanger tube is the general term for any tube transferring heat between two fluids; a condenser tube is a heat exchanger tube in the specific duty where vapour condenses to liquid on one side, which usually means thinner walls and higher emphasis on fouling resistance and vacuum-side integrity.

We supply both. Seamless tubes to ASTM A213 / B111 / B338 suit high-pressure and critical duty; welded tubes to ASTM A249 / A688 offer longer continuous lengths and lower cost for large bundles. Both are 100% eddy-current tested.

Every tube undergoes 100% eddy-current examination plus hydrostatic or pneumatic-underwater testing. We also carry out chemical analysis, tensile and hardness testing, flattening and flaring tests, intergranular corrosion testing and full dimensional inspection, all reported on an EN 10204 3.1 certificate.

Yes. We form U-bends to your bend radii and leg lengths, stress-relieve the bend zone where the specification requires it, and re-test after forming so the tubes arrive ready for insertion.

Price depends on grade, OD, wall, length, quantity and current nickel, molybdenum and copper LME levels. Stainless grades are the most economical, with duplex, cupro-nickel, titanium and nickel alloys stepping up from there. See our indicative stainless steel pipe price list, then share your size, grade and quantity and we will send a firm quotation the same working day.

18 BWG (1.24 mm) and 20 BWG (0.89 mm) are the most common for stainless and cupro-nickel condensers, while titanium condensers frequently run 22 BWG (0.71 mm) because of titanium's corrosion immunity. Wall is set by design pressure, vacuum collapse and expected erosion allowance — cross-check against our pipe schedule chart and weight charts.

Yes. Our tubes are routinely dual-certified to the ASME SA equivalents (SA-213, SA-249, SB-111, SB-338), which allows direct use in ASME Section VIII Division 1 and Section I pressure equipment.

With the correct alloy for the water chemistry, controlled velocity and a disciplined cleaning regime, condenser tubes routinely give 20 to 30 years of service. Premature failures are almost always traceable to alloy under-specification, excessive water velocity or neglected fouling.

Ready-stock sizes in 304L, 316L, 2205 and 90/10 cupro-nickel dispatch within 48 hours. Made-to-order sizes and specialised alloys typically ship in 3 to 6 weeks depending on grade and quantity.

Get Your Condenser Tube Quotation in 24 Hours

Contact our sales desk with your tube schedule — grade, OD, wall/BWG, length and quantity — and our technical team will confirm availability, cross-check the alloy against your cooling-water data and return a firm offer with test certificates and delivery schedule.

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