Metinox Overseas is a market leader in manufacturing and supplying the ASTM A694 F60 High Yield Carbon Steel Flanges that are manufactured with high pressure transmission service, in highly straining oil and gas pipeline projects in the market that require high strength and toughness. Our ASME SA694 F60 Forged Flanges consist of high yield carbon steel with regulated chemical composition to particularize to API 5L X60 line pipe and ASTM A860 WPHY60 pipe fittings with a minimum yield strength of 415 MPa (60 ksi) and tensile strength of 520-660 MPa (75-95 ksi). These High Yield A694 F60 Flanges have been specifically developed to meet the requirements of high pressure transmission pipelines, offshore platforms, essential wellhead equipment, and those applications that require high mechanical requirements beyond F52 and the standard grades of carbon steel.
It is a mandatory treatment process of heat treatment -normalizing and tempering or quenching and tempering in addition to a fully-deoxidized melting and hot-forging process that guarantees fine-grained microstructure, high notch toughness, and dependable operation in the high-pressure cyclic loading and severe operating conditions. ASTM A694 F60 Weld Neck Flanges, Slip-On Flanges, Blind Flanges, and Threaded Flanges, manufactured to the ANSI/ASME B16.5 (1/2 to 24 NB), ASME B16.47 Series A and B (26 to 60 NB) and MSS SP-44 dimensional requirements, and in pressure classes of 150 to 2500 pounds per square inch (517 to 1700 kg/m) in accordance with the AN Every flange will be subjected to stringent quality test, such as dimensional inspection, PMI checks, tensile checks, Charpy impact tests (when requested), hardness tests and ultrasonic tests according to the requirements of ASTM A961, and full traceability, and compliance to API, ASME and NACE requirements in high pressure pipeline critical applications.
| Feature | Details |
| Specifications | ASTM A694 / ASME SA694 / MSS SP-44 |
| Grade | F60 (60 ksi minimum yield strength) |
| Dimensional Standards | ANSI/ASME B16.5, B16.47 Series A & B, MSS SP-44, API 6A |
| Size Range | 1/2" (15 NB) to 60" (1500 NB) |
| Pressure Class | 150#, 300#, 400#, 600#, 900#, 1500#, 2500# (B16.5); 75#, 150#, 300#, 400#, 600#, 900# (B16.47) |
| Material Type | High Yield Carbon Steel / HSLA Steel / Microalloyed Steel |
| Matching Pipe Grade | API 5L X60 PSL 1 / PSL 2 |
| Matching Fittings | ASTM A860 WPHY60, MSS SP-75 |
| Flange Types | Weld Neck, Slip-On, Blind, Socket Weld, Lap Joint, Threaded, Orifice, Long Weld Neck |
| Flange Face | Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ), Male & Female, Tongue & Groove |
| Manufacturing Type | Hot Forged (not machined from plate or bar stock) |
| Heat Treatment | Normalized & Tempered, or Quenched & Tempered (Mandatory) |
| Testing | Tensile Test, Hardness Test, PMI Test, Ultrasonic Test, Hydrostatic Test, Impact Test |
| Inspection | Third Party Inspection by TUV, SGS, Bureau Veritas, Lloyd's, DNV GL, BV, ABS |
| Certifications | EN 10204 3.1B MTC, NACE MR0175, PED 2014/68/EU, CE Marked, API 6A, ASME B31.3, B31.4, B31.8 |
| Standard | USA | Europe | Japan | China | API |
| A694 F60 | ASTM A694 F60 ASME SA694 F60 |
- | - | - | API 5L X60 PSL 1 / PSL 2 |
Note: A694 F60 is designed to match API 5L X60 line pipe grade, ensuring metallurgical compatibility and equivalent high-strength mechanical properties throughout the pipeline system.
The detailed composition of this material is given in the following table.
| Element | Composition (%) | Function |
| Carbon (C) | As agreed (typically 0.26-0.28 max) | Strength, controlled for weldability and toughness |
| Manganese (Mn) | As agreed (typically 1.10-1.70) | Strength enhancement, toughness, deoxidation |
| Phosphorus (P) | 0.035 max | Controlled for ductility and toughness |
| Sulfur (S) | 0.035 max | Minimized to prevent hot cracking and improve toughness |
| Silicon (Si) | As agreed (typically 0.18-0.45) | Deoxidizer, strength enhancement, grain refinement |
| Copper (Cu) | Reported if present (typically 0.25-0.40) | Atmospheric corrosion resistance |
| Nickel (Ni) | Reported if present (typically 0.20-0.40) | Toughness enhancement, low-temp properties |
| Chromium (Cr) | Reported if present (typically 0.10-0.30) | Corrosion resistance, strength |
| Molybdenum (Mo) | Reported if present (typically 0.10-0.25) | High-temperature strength, toughness |
| Vanadium (V) | Reported if present (typically 0.02-0.10) | Grain refinement, precipitation strengthening |
| Niobium (Nb) | Reported if present (typically 0.02-0.08) | Grain refinement, strength through precipitation |
| Titanium (Ti) | Reported if present (typically 0.01-0.03) | Grain refinement, nitrogen fixing |
| Boron (B) | Reported if present (typically 0.0005-0.002) | Hardenability enhancement |
Note: Chemical composition agreed between manufacturer and purchaser. Microalloying elements (Nb, V, Ti) commonly used for grain refinement and precipitation hardening. Carbon Equivalent: CE = C + Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15, typically = 0.45-0.47.
The mechanical properties decide the shelflife of the material. The table below gives the information about the mechanical properties of ASTM A694 F60 Flanges.
| Property | Requirement | Testing Standard |
| Tensile Strength | 520-660 MPa (75-95 ksi) | ASTM A370 |
| Yield Strength (0.2% offset) | 415 MPa (60 ksi) minimum | ASTM A370 |
| Elongation in 2" | 22% minimum | ASTM A370 |
| Reduction of Area | Not specified (typically >45%) | ASTM A370 |
| Hardness (Brinell) | Typically 165-225 HB | ASTM E10 |
| Charpy V-Notch Impact | Typically specified: 27-40 J at 0-C or lower | ASTM A370 |
| Tensile/Yield Ratio | Typically 0.85-0.93 | - |
Note: F60 provides 67% higher yield strength than A105 (36 ksi) and 15% higher than F52 (52 ksi), suitable for high-pressure pipeline applications.
Pressure-Temperature Ratings for A694 F60 Flanges
| Temperature -F (-C) | Class 150 | Class 300 | Class 600 | Class 900 | Class 1500 | Class 2500 |
|---|---|---|---|---|---|---|
| -20 to 100 (-29 to 38) | 285 psi | 740 psi | 1480 psi | 2220 psi | 3705 psi | 6170 psi |
| 200 (93) | 260 psi | 675 psi | 1350 psi | 2025 psi | 3375 psi | 5625 psi |
| 300 (149) | 230 psi | 655 psi | 1315 psi | 1970 psi | 3280 psi | 5470 psi |
| 400 (204) | 200 psi | 635 psi | 1270 psi | 1900 psi | 3170 psi | 5280 psi |
| 500 (260) | 170 psi | 600 psi | 1200 psi | 1795 psi | 3000 psi | 4995 psi |
| 600 (316) | 140 psi | 550 psi | 1095 psi | 1640 psi | 2735 psi | 4560 psi |
| 650 (343) | 125 psi | 535 psi | 1075 psi | 1610 psi | 2685 psi | 4480 psi |
Note: Pressure ratings per ASME B16.5. F60's significantly higher yield strength (60 ksi vs 36 ksi for A105) provides substantial material strength reserve for high-pressure service.
ASTM A694 F60 Orifice Flange
ASTM A694 F60 Threaded Flange
ASTM A694 F60 Reducing Flange
ASTM A694 F60 Lap Joint Flange
ASTM A694 F60 Long Weld Neck Flange
ASTM A694 F60 Socket Weld Flange
ASTM A694 F60 Weld Neck Flange
ASTM A694 F60 Blind Flange
ASTM A694 F60 Slip-On Flange
ASTM A694 F60 Weld Neck Flange Dimensions (ANSI B16.5) - Class 600 Sample
| NPS | Outside Diameter (mm) | Thickness (mm) | Bore (mm) | Hub Dia (mm) | Bolt Circle (mm) | No. of Bolts | Bolt Dia | Approx Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| 1/2" | 95 | 16 | 21 | 41 | 66 | 4 | M16 | 0.85 |
| 1" | 124 | 21 | 33 | 57 | 89 | 4 | M19 | 1.75 |
| 2" | 165 | 25 | 60 | 84 | 127 | 8 | M19 | 3.80 |
| 4" | 273 | 32 | 114 | 146 | 216 | 8 | M25 | 12.5 |
| 6" | 356 | 38 | 168 | 210 | 270 | 12 | M25 | 26.5 |
| 8" | 419 | 41 | 219 | 270 | 330 | 12 | M28 | 42.0 |
| 10" | 508 | 48 | 273 | 330 | 403 | 16 | M32 | 72.0 |
| 12" | 559 | 52 | 324 | 381 | 476 | 20 | M32 | 98.0 |
| 16" | 711 | 64 | 419 | 495 | 603 | 20 | M38 | 185.0 |
| 20" | 838 | 70 | 508 | 603 | 724 | 24 | M38 | 285.0 |
| 24" | 991 | 78 | 610 | 705 | 838 | 24 | M45 | 425.0 |
Yes, ASTM A694 F60 is a high-yield grade that is specifically designed to be used in the high-pressure pipeline transmission service where high-pressure and high-toughness are essential in a service. The F60 designation implies minimum yield strength of 60 ksi (415 MPa), 67 times greater than standard A105 (36 ksi), 43 times greater than F42 (42 ksi), and 15 times greater than F52 (52 ksi), giving the design a significant design headroom in high pressure operations and a design of pipeline that is optimally designed with a reduced wall thickness.
A694 F60 is manufactured to align with API 5L X60 line pipe that is commonly applied in high pressure transmission pipeline where the high mechanical properties are essential. The specification requires production of fully-deoxidized steel, hot forging to form complete wrought structure, and regulated heat treatment, usually normalizing and tempering or quenching and tempering. This treatment guarantees the fine grained micro structure with high combination of strength, toughness and ductility.
Microalloying elements found in the material usually include niobium (Nb), vanadium (V) and titanium (Ti) that offer sequestration of grains and precipitation of stronger metals, leading to improved mechanical properties without a lot of carbon contents. This is a controlled method of chemistry, which is well weldable (carbon equivalent is usually =0.45-0.47) yet gives high levels of strength. F60 applications are often stipulated to be impact tested to guarantee sufficient toughness of notches to serve pipelines.
F60 is also used in high-pressure offshore pipelines, deepwater, high-pressure gathering system, critical wellhead manifold, and transmission lines with high-pressure, where the supplementary strength is important to offer better safety factors and reliability. Although more costly than F42 or F52, high mechanical properties are worth the extra price when the application is critical and the effects of failure are very high. Even greater strength levels may be used, such as F65 grade, but F60 is the best compromise in most high pressure pipeline work.
Normalizing + Tempering:
Quenching + Tempering:
| Flange Type | Size Range | Pressure Class | Indicative Price Range (USD/Piece) |
|---|---|---|---|
| Weld Neck (WN) | 1/2" - 2" | 150# | $11 - $28 |
| Weld Neck (WN) | 4" - 8" | 150# | $38 - $155 |
| Weld Neck (WN) | 10" - 24" | 150# | $245 - $920 |
| Weld Neck (WN) | 1/2" - 2" | 300# | $16 - $42 |
| Weld Neck (WN) | 4" - 8" | 300# | $62 - $265 |
| Weld Neck (WN) | 10" - 24" | 300# | $370 - $1,280 |
| Weld Neck (WN) | 1/2" - 2" | 600# | $24 - $62 |
| Weld Neck (WN) | 4" - 8" | 600# | $110 - $395 |
| Weld Neck (WN) | 10" - 24" | 600# | $540 - $1,880 |
| Slip-On (SO) | 1/2" - 2" | 150# | $9 - $24 |
| Slip-On (SO) | 4" - 8" | 150# | $32 - $120 |
| Slip-On (SO) | 10" - 24" | 150# | $195 - $730 |
| Blind (BL) | 1/2" - 2" | 150# | $8 - $22 |
| Blind (BL) | 4" - 8" | 150# | $34 - $125 |
| Blind (BL) | 10" - 24" | 150# | $220 - $880 |
| Socket Weld (SW) | 1/2" - 2" | 150# - 600# | $14 - $52 |
| Threaded (TH) | 1/2" - 2" | 150# - 300# | $13 - $45 |
Note: A694 F60 flanges are typically 30-40% higher than A105, 18-25% higher than F42, and 10-15% higher than F52 due to higher strength material, microalloying, and more stringent heat treatment and testing requirements.
The ASTM A694 F60 High Yield Pipeline Flanges are commonly used in many industrial applications, and some of the common industries are given below.
Crude oil Long-distance high-pressure pipeline (similar to API 5L X60) pipelines.
Deep water offshore pipelines, offshore production units, high pressure risers, export pipes.
Christmas tree manifolds of high pressure, production manifolds, vital wellhead connections.
High pressure gas compression plant, discharge piping of compressors, high pressure distribution.
High-pressure process piping, pipeline cross connections that are critical, ethylene cracks, refinery units.
LPG storage and distribution at high pressure, pipelines of transmission propane/butane.
Interstate high-pressure transmission, cross-border, deepwater export systems.
High-pressure water injection, CO2 injection pipelines, steam injection.
Pipelines in the permafrost zone need to be very strong and tough, cold climate pipelines.
Areas with high consequences (HCA) Applications whose consequences of failure are critical.
Metinox Overseas manufactures high-quality ASTM A694 F60 high-yield mechanical flanges that have assured mechanical qualities, which are required to have heat treatment certification, total microalloying element analysis, and total compliance with API 5L X60 compatibility requirements of critical and high-pressure pipeline uses. We have certified facilities (PED 2014/68/EU), ISO 9001:2015 and API which guarantee that all F60 flanges are subjected to controlled heat treatment (normalizing and tempering or quenching and tempering at minimum 590-C tempering temperature) with certified furnace charts, pyrometer calibration records and heat treatment procedures.
Each flange will come with detailed EN 10204 3.1B Mill Test Certificates containing the full chemical analysis with all microalloying elements listed (Nb, V, Ti, B, Cu, Ni, Cr, Mo), tensile test results reported (yield strength =60 ksi), tensile test results reported (75 95 ksi range), elongation =22% performance, hardness values, Charpy impact test results (when requested) (specimen orientation, test temperature, individual values and average), heat treatment record containing actual
Our metallural laboratory is accredited under the NABL standards and offers sophisticated testing such as optical emission spectroscopy to perform the chemical analysis, universal tensile testing machine calibrated as required by ISO 6892 standards, automated Charpy impact testing with the ability to perform the test at -40-C, Brinell and Rockwell hardness testing, macro and microstructure analysis and determination of the grain size as per the ASTM E112. We have certified reference material that is traceable to standards of NIST.
Having years of experience in supplying A694 F60 flanges to the majority of offshore pipeline projects, deepwater developments and high pressure transmission systems worldwide, our technical department can provide expert advice on the requirements of API 5L X60 compatibility, microalloyed steel welding procedures, as per API 1104, ASME B31.4 (liquid petroleum), B31.8 (gas transmission) and B31.3 (process piping) codes, and sour service requirements such as HIC and SSC testing, and on-dem
We also have strategic inventory of F60 flanges in key sizes that have the ability to undergo expedited heat treatment and testing, the special supplementary requirement, and a quick delivery process in case of urgency in high-pressure pipeline projects both offshore and onshore. Offering high quality assurance and on time delivery to the major international oil companies, offshore contractors, EPC companies and pipeline operators in more than 60 countries.
| Destination Region | Major Ports / Cities | Estimated Delivery Time | Typical CIF Terms |
|---|---|---|---|
| Middle East (GCC) | Dubai, Dammam, Doha, Muscat, Kuwait, Bahrain | 7-12 Days | CIF Dubai / CIF Dammam |
| Europe | Rotterdam, Hamburg, Antwerp, Southampton, Felixstowe | 22-28 Days | CIF Rotterdam / CIF Hamburg |
| USA & Canada | Houston, New York, Los Angeles, Vancouver, Montreal | 28-35 Days | CIF Houston / CIF New York |
| Southeast Asia | Singapore, Port Klang, Manila, Jakarta, Bangkok | 12-18 Days | CIF Singapore / CIF Port Klang |
| Africa | Lagos, Durban, Mombasa, Alexandria | 18-25 Days | CIF Lagos / CIF Durban |
| South America | Santos, Buenos Aires, Callao | 32-40 Days | CIF Santos / CIF Buenos Aires |
| Australia | Melbourne, Sydney, Brisbane | 25-32 Days | CIF Melbourne / CIF Sydney |
ASTM A694 F60 High Yield Flanges, Pipeline A694 F60 Weld Neck Flanges, SA694 F60 Slip-On Flanges, ASME A694 F60 Blind Flanges, A694 F60 Socket Weld Flanges, A694 F60 Threaded Flanges, ANSI B16.5 A694 F60 Lap Joint Flanges, High Yield A694 F60 Orifice Flanges, A694 F60 Long Weld Neck Flanges, ASTM A694 F60 Reducing Flanges, A694 F60 Class 150 Flanges, A694 F60 Class 300 Flanges, A694 F60 Class 600 Flanges, A694 F60 Class 900 Flanges, A694 F60 RTJ Flanges, A694 F60 WNRF Flanges.
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F60 has a greater yield strength (60 ksi as compared to 52 ksi which is about 15 per cent higher) and greater tensile strength span (75-95 ksi as compared to 66-85 ksi). F60 usually contains a lot of carbon and manganese with increased microalloying (Nb, V, Ti). F60 needs at least 590-C of tempering compared to F52 of 540-C. F60 is an equivalent of API 5L X60 pipeline in greater pressure pipes.
F60 minimum 590-C (1100-F) tempering vs 540-C (1000-F) F42/F52 to provide sufficient toughness at higher strengths. An increase in the temperature of tempering assists in alleviating any residual stresses, hardens martensite in case it is a result of quenching and that it has an appropriate microstructure to achieve the best combination of strength and toughness.
Impact testing is not required following the ASTM A694 base specification but usually purchased by customers in F60 applications because of increased levels of strength. The very common one is Charpy V-notch testing at 0-C or design minimum temperature, minimum 27-40 J average depending upon application sensitivity and codes.
Yes, and with due specification and qualification. In case of H2S service according to NACE MR0175/ ISO 15156, stipulate HIC testing as to NACE TM0284, SSC resistance testing, maximum of 22 HRC hardness 248 HB, product analysis, limited carbon equivalent, and sour service documentation. Stronger F60 needs even closer sour service qualification than F42/F52.
Niobium (Nb), vanadium (V) and titanium (Ti) are added in low concentrations (0.02-0.10%) to give grain refining and precipitation hardening. They are able to produce high strength (60 ksi yield) without too much carbon content, and are good to weld. These components create fine carbides/nitride which increase the strength of the steel.
F60 is much stronger in yield (60 ksi vs 38 ksi, about 58 higher) but equal tensile strength (75-95 ksi vs 70-90 ksi). F60 is used with high-pressure pipeline transmission of API 5L X60 pipeline of required heat treatment; A516 Gr 70 pipe is used with pressure vessels.
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